Inside the ZEFIRA melamine plant in Guangdong: 8,500 m2 of production, 40 injection molding machines, 8,000-10,000 in-house molds and a 200-person team.
Skip to contentA working factory,
not a trading office.
Manufacturing melamine tableware since 2009 in a six-storey plant of 8,500 m², with 40 injection molding machines and 200 staff. Every order runs through this one site.
Inside the plant
Four areas your order passes through
Production flow
Eight steps from material to container
Incoming material
Food-grade melamine compound checked on arrival against the batch record.
Molding
40 injection molding machines run the shape, weight and wall thickness to the approved sample.
First-off approval
The first piece of every run is checked against the golden sample before the run continues.
Patrol inspection
Weight, colour and surface are checked at intervals across the whole run.
Printing
Decal, silk-screen and heat transfer applied and cured in-house, then re-checked for registration.
Drop test
1 m drop on three sides and six corners on bare pieces from the batch.
Packing
Inner boxes and export cartons built to the destination pallet, kept within 15-18 kg.
Shipment check
Packing list, shipping marks and container loading checked before the truck leaves.
Quality control
Checked between every step
Material check
Food-grade melamine compound is checked on arrival before it reaches the molding floor.
First piece & patrol
First-off approval, then patrol inspection across the run for weight, colour and surface defects.
Drop test & packing check
1 m drop test on three sides and six corners, plus carton weight kept within 15–18 kg.
Certification & audit
Documents held by the company
Issued to Dongguan Zhifa Industrial Co., Ltd., the manufacturer behind ZEFIRA. Certificates are renewed on their own cycle — ask us for the current PDF of any document before you quote.
ISO 9001
Quality management system covering injection molding, printing and packing.
BSCI
Social compliance audit for European retail supply chains.
NBCUniversal GBS
Supplier assessment for Universal Studios / NBCUniversal sourcing.
QS / SC
Food-contact production licence for plastic tableware and containers.
Audited as a supplier for European retail and global entertainment brands, and for state-owned food-service and construction groups in China.
Clients and brands are named only where we hold written permission. Third-party inspection by SGS, BV or your nominated agency is arranged before shipment on request.
Visit us
Come and see the line.
Factory visits are arranged by appointment. Tell us the dates and what you want to review — molding, printing or packing.
Book a factory visit